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IEC62133 Certified Lithium Polymer (Li-Po) 3.7V, 9400mAh Battery Pack Features High Capacity and Integrated Connector!

BL1880F6835661S5PG9x is an addition to the growing family of GlobTek’s IEC 62133 Certified High-Capacity Battery Packs with the host of Safety, Monitoring and Connecting features.

Beginning May 1st, 2012, all lithium-ion batteries, including those intended to be used in Medical products must be tested and certified to IEC 62133, with the exception of those contained in information technology equipment (IEC 60950-1) and audio/video (IEC 60065) products.

IEC 62133:2012 specifies requirements and tests for the safe operation of portable sealed secondary cells and batteries (other than button) containing alkaline or other non-acid electrolyte, under intended use and reasonably foreseeable misuse.

Portable battery IEC 61233 – Medical Devices, Power Tools, Household Applications and others (except Telecom, Audio/Video and ICT products – TC108 is expected to adopt IEC 62133 by 2013): cells must be certified to IEC 62133 in order to certify the battery. Because battery packs do not have a 'delta' test, they will need evaluation with a CB report.

After many modifications, IEC issued the second version, which is closest to the formal version of IEC 62133 – 21A/481/CDV at the end of 2010. Comparing IEC 62133 second version (draft) with the IEC 62133 first version, the following improvements can be highlighted:

  • Clearer classification on tests in the nickel and lithium systems.
  • More detailed clarification on the number of samples and sample pretreatment.
  • Additional advice on design of lithium batteries.
  • Promotes requirements for transportation safety of lithium battery.
  • Compulsory internal short circuit test is added for assessment of internal design.

BL1880F6835661S5PG9x’s common specs include:

ELECTRICAL SPECIFICATIONS:

  • Rated Capacity 9400 mAh Minimum
  • Nominal Voltage 3.7 Volts
  • Watt-Hour Rating 34.78 Watt Hour

GENERAL SPECIFICATIONS:

  • Cell Brand GlobTek
  • Cell Size 6.8*35*66 mm
  • Cell Configuration 1S5P
  • Thermistor (NTC) Inside Pack 10K
  • Maximum Discharge Current 2.5A
  • Minimum Discharge Voltage 2.4 Volts
  • Internal Impedance TBA milli Ohms
  • Protection Module Bult-in inside the battery pack
  • Pack ID None
  • Fuel Gauge IC Used BQ27200
  • Fuel Gauge Data Access Method SMBus

CHARGER SPECIFICATIONS:

  • Charger Circuit N/A
  • Charging Method Constant Current and Constant Voltage
  • Charge Termination Method Minimum Charge Current and Safety Timer as back-up
  • Charger Input Voltage 5.25 Volts
  • Charger Input Current 2.35A MAX
  • Charging Rate TBA
  • Charging Time (Approximate) 4 Hours
  • Max. Charging Voltage 4.2 plus/minus 2%

PROTECTION:

  • Overcharge Voltage 4.3
  • Overdischarge Voltage 2.75
  • Overtemperature Overtemperature circuit built-in inside the protection module

AMBIENT CONDITIONS:

  • Ambient Temperature During Charging 0°C to +40°C
  • Ambient Temperature During Discharging -20°C to +60°C
  • Storage Temperature and Charge Retention 1 Year at -20C to +20C; >80%
  • 3 Months at -20C to +45C; >80%
  • 1 Month at -20C to +60C; >80%
  • Humidity 65 +/- 20% Relative Humidity

REGULATORY APPROVALS

  • Cells Approved To Designed to meet UL 1642
  • Pack Approved To Designed to meet UL 2054, IEC 62133
  • ROHS Complies with EU 2002/95/EC and China SJ/T 11363-2006
  • Transportation Designed to meet UN 38.3

MECHANICAL: WRAP WITH BLACK POLYESTER FILM, 3M 1353 OR EQUIVALENT. SIZE: 185.5*69.5*7.9 mm

CONNECTOR: Molex 9P Header: 53015-0910 MATES WITH MOLEX 51004-0900 CRIMP HOUSING

Power quality has emerged as a much discussed topic within the last ten years and is anticipated to remain a critical factor as more applications become microprocessor-based. With increased dependency upon electronics, the need and requirement for power quality is not expected to cease.

A leader in the design, integration, and manufacture of custom battery packs and battery chargers, GlobTek provides a wide range of packs including variety of chemistries and cells, such as UL1642-approved Lithium Ion (Li-Ion) and Lithium Polymer (Li-Po) Cells. By integrating a UL1642 approved cell into a battery pack, further compliance with UL2054, IEC 62133, IEC 61982 and most other standards is a superior choice to using a non-Approved cell. GlobTek uses a host of quality manufacturer’s cells in battery pack design and production, depending on customer requirements.

Customers can rely on GlobTek to design safe and reliable custom battery packs from simple sealed lead-acid batteries to complex lithium ion packs including electronic safety, monitoring, and charge control circuitry. Our extensive experience in power supply products, plastic housings, interconnects, and electronic circuitry gives us a tremendous competitive advantage over battery assemblers who outsource many of the key processes required to build a state-of-the-art portable power source.

GlobTek’s ability to match our custom battery packs to a custom battery charger designed for each specific application also keeps our customers a step ahead of the competition. We design and optimize both battery pack and battery charger during the design phase to provide the best possible performance.

Battery packs can be assembled from cells made by internationally recognized brands or from lower cost, lesser known Chinese manufacturers based on customer requirements and application demands.

Common Standard and Optional Features for Other GlobTek’s Battery Packs Include:

  1. High operating voltage
  2. Curved / Flexible
  3. Similar in all other ways to standard lithium polymer cells
  4. High energy density
  5. Customizable connection & housing
  6. Customizable monitoring (fuel gauge, LED, etc).
  7. Customizable protection / safety circuitry
  8. Constant Current (CC) and / or Constant Voltage (CV) Charging Method
  9. Overcharge / Overdischarge Detection and Cut-off
  10. Overcurrent Detection
  11. Multitude of Latest Chemistries

GlobTek Wall plug in AC Adapters are commonly used as power sources for intelligent battery charging solutions. Charging, monitoring and protection circuitry is optimized to work with GlobTek’s extensive family of multi-chemistry chargers, but can be modified to customers’ requirements. Constant Current output is available upon request.

Multitude of charging cradles and bays are available or can be designed to clients’ specifications.

The battery pack can be supplied with customer designated output connectors, many of which are stocked at GlobTek New Jersey USA, Münster Germany, and Suzhou China locations

Made in USA or Made in China options available. Local China to China delivery is available upon request.

Certifications / Approvals / Safety Compliance:

BATTERY PACKS:

  • COMPLY OR ARE DESIGNED TO COMPLY WITH 2004/108/EC ELECTROMAGNETIC COMPATIBILITY INCLUDING BUT NOT LIMITED TO EN61000-6-1:2007, EN61000-6-3:2007.
  • MEET OR ARE DESIGNED TO MEET UL 2054 REQUIREMENTS TO REDUCE THE RISK OF FIRE, EXPLOSION OR INJURY ASSOCIATED WITH USE / REMOVAL OF A BATTERY FROM A PRODUCT WHICH IS TO BE TRANSPORTED, STORED OR DISCARDED
  • MEET OR ARE DESIGNED TO MEET IEC 62133:2012 WHICH SPECIFIES REQUIREMENTS AND TESTS FOR THE SAFE OPERATION OF PORTABLE SEALED SECONDARY CELLS AND BATTERIES UNDER INTENDED USE AND REASONABLY FORESEEABLE MISUSE.
  • IATA DANGEROUS GOODS REGULATIONS 56th EDITION

BATTERY CELLS: UL 1642 Certified

  • ROHS: Complies with EU 2002/95/EC and China SJ/T 11363-2006
  • Transportation: UN 38.3 Pending, Designed to Meet UN 38.3
  • Additional Safety Notes, Guidelines and Precautions published on GlobTek’s website:en.globtek.com/safety-cautions.php#.UUD-NRzU_l8

Applications / Warranty:

This family of high-technology rechargeable battery packs is suitable for most wearable applications to power portable products, including consumer or medical / health sector devices, including monitoring, data collection, security, wireless phones and other miniature communication equipment and are a perfect complement to GlobTek-manufactured power source for rapid Li-Po, Li-Ion or any other chemistry battery charging.

GlobTek offers a 5-year warranty on workmanship and electrical components assembly on all new battery pack products excluding the battery cells themselves which are covered by the Manufacturer's original warranty at their published warranty period. For GlobTek brand cells, GlobTek provides a 12-month warranty for Li-Ion batteries. The warranty period is based upon the expectation that the battery will deliver 80% of its initial capacity after 300 cycles at low to moderate power loads. High power loads may cause a battery to reach 80% of initial capacity in less than the 12-month warranty period. Li-Ion batteries will continue to operate below the 80% capacity threshold; however, the capacity (run time) delivered between charges will continue to decrease.

Company:

GlobTek is a power systems solutions provider with design, manufacturing, and sales facilities in the USA and China and additional sales offices in Germany, France, UK and Scandinavia. Offering a line of power supplies, energy systems, PoEs, LED drivers, power cords, battery packs and many other power-related products and services for applications from gym equipment to medical systems, GlobTek can also develop and create custom power solutions for just about any application.

GlobTek is located at 186 Veterans Drive, Northvale NJ 07647. For more information call 201-784-1000 or visit GlobTek online at www.globtek.com


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